TROUBLE SHOOTING GUIDE - SOLID CARBIDE DRILLS  

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Problem Solution
Wear on Outer Corners
  • Reduce cutting speed
  • Increase feed (IPR)
  • Improve direction of coolant flow
  • Increase coolant pressure
  • Add corner break


  • Chipping of Chisel Edge
  • Check accuracy of drill runout
  • Check workpiece clamping accuracy and movement
  • Check point centrality and lip height
  • Increase feed rate


  • Chipping of Cutting Lips
  • Check accuracy of drill runout
  • Check workpiece clamping accuracy and movement
  • Reduce speed
  • Reduce point clearance
  • Increase hone


  • Cracking of Lands
  • Check movement of workpiece
  • Increase back taper
  • Check accuracy of drill runout
  • Chip pakcing; increase flute form opening or peck drill
  • Slow down helix, horizontal drilling
  • Increase feed
  • When spot drilling, reduce feed
  • Improve direction of coolant flow
  • Increase coolant pressure


  • Oversize Hole
  • Increase speed, reduce feed
  • Check workpiece clamping accuracy and movement
  • Check accuracy of drill runout
  • Chip packing, increase flute form opening or peck drill
  • Check point centrality and lip height


  • Undersize Hole
  • Improve direction of coolant flow
  • Reduce cutting speed, increase feed
  • Check drill diameter


  • Hole Not Round
  • Check accuracy of drill runout
  • Check workpiece clamping accuracy and movement
  • Check point centrality and lip height
  • Chip packing, increase flut form opening or peck drill


  • Drill Breakage
  • Chip packing, increase flute form opening or peck drill
  • Check workpiece clamping accuracy and movement
  • Check accuracy of drill runout
  • Reduce feed rate, increase feed rate
  • Improve direction of coolant flow
  • Increase coolant pressure




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