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printer friendly version
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Problem
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Solution
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Wear on Outer Corners
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Reduce cutting speed
Increase feed (IPR)
Improve direction of coolant flow
Increase coolant pressure
Add corner break
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Chipping of Chisel Edge
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Check accuracy of drill runout
Check workpiece clamping accuracy and movement
Check point centrality and lip height
Increase feed rate
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Chipping of Cutting Lips
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Check accuracy of drill runout
Check workpiece clamping accuracy and movement
Reduce speed
Reduce point clearance
Increase hone
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Cracking of Lands
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Check movement of workpiece
Increase back taper
Check accuracy of drill runout
Chip pakcing; increase flute form opening or peck drill
Slow down helix, horizontal drilling
Increase feed
When spot drilling, reduce feed
Improve direction of coolant flow
Increase coolant pressure
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Oversize Hole
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Increase speed, reduce feed
Check workpiece clamping accuracy and movement
Check accuracy of drill runout
Chip packing, increase flute form opening or peck drill
Check point centrality and lip height
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Undersize Hole
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Improve direction of coolant flow
Reduce cutting speed, increase feed
Check drill diameter
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Hole Not Round
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Check accuracy of drill runout
Check workpiece clamping accuracy and movement
Check point centrality and lip height
Chip packing, increase flut form opening or peck drill
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Drill Breakage
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Chip packing, increase flute form opening or peck drill
Check workpiece clamping accuracy and movement
Check accuracy of drill runout
Reduce feed rate, increase feed rate
Improve direction of coolant flow
Increase coolant pressure
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