|
printer friendly version
|
|
Coating Performance Features
With the increased demand for faster metal removal rates, the
acceptance of coated product is advancing. The most proven
coatings are TiN, TiCN and TiALN. Under the appropriate conditions,
they will provide for an increase in production rates which ultimately
lower cost. The key elements of the coating which impact the tool
performance are:
|
Hardness Provides abrasion resistance. The higher the hardness,
the more resistant the tool is to abrasion.
Surface Roughness Provides enhanced chip flow. The smoother the
finish, the better the chip flow and heat dissipation.
Oxidation Temperature Provides the ability to withstand heat
which causes the coating to break down. The higher the oxidation
temperature, the more thermal resistance of the coating, which enables
the tool to operate at higher metal removal rates.
|
|
|
|
How To Use Coatings
|
|
Coating Characteristics
|
|
Coating
|
Micro Hardness (HV 0.05)
|
Coefficient of Friction
|
Coating Thickness
|
Max. Working Conditions
|
Key Characteristics
|
|
TiN
|
2700-3100
|
.4 .5
|
24 microns
|
750° 950° F
|
Good general purpose coating
|
|
TiCN
|
4100-4900
|
.3 .4
|
24 microns
|
650° 750° F
|
High hardness, wear-resistance, enhanced toughness
|
|
TiALN
|
4000-5000
|
.3 .4
|
25 microns
|
1450° 1650° F
|
Excellent oxidation temperature
|
|
Coating Selector
|
Performance
|
|
Material to be Machined
|
Excellent
|
|
Very Good
|
|
Good
|
|
|
High alloy steels, low alloy steels,
stainless steels at medium and high cutting speeds
|
TiALN
|
|
TiCN
|
|
TiN
|
|
|
|
High alloy steels, low alloy steels,
stainless steels at low cutting speeds
|
TiCN
|
|
TiALN
|
|
TiN
|
|
|
|
Aluminum alloys, cast aluminum,
grey cast iron, aluminum silicon alloys
|
TiALN
|
|
TiCN
|
|
|
|
|
|
Copper alloys, bronze, aluminum bronze, nickel-silver
|
|
|
|
|
TiCN
|
|
|
|
Nickel, nickel alloys, hastelloy,
inconel, titanium, titanium alloys
|
TiALN
|
|
|
|
|
|
|
|
Copper alloys, bronze, aluminum bronze, nickel-silver
|
|
|
|
|
TiALN
|
|
|
|